Does your facility handle any of OSHA's listed highly hazardous chemicals?
OSHA's Appendix A lists 137 chemicals with threshold quantities (TQs). If any single process at your facility contains a listed chemical at or above its TQ, PSM coverage is triggered. Search your chemical below:
| Chemical Name | CAS Number | Threshold Quantity (lbs) |
|---|
Does your facility use flammable liquids or gases in large quantities?
Even if your chemicals aren't on Appendix A, PSM applies if a single process contains 10,000 lbs or more of a flammable liquid (flash point below 100ยฐF / 37.8ยฐC) or any flammable gas. This covers many petroleum refining and petrochemical processes.
Enter an estimated quantity to check against the 10,000 lb threshold (optional):
Does your facility qualify for any PSM exclusions?
Even if you handle Appendix A chemicals or large quantities of flammables, certain facility types and situations are excluded from PSM. Check any that apply to your facility:
Note: Exclusions are narrowly defined. If you're unsure whether your facility qualifies, consult a PSM professional โ misidentifying an exclusion is a common compliance mistake.
What If I'm Covered?
You must implement a full PSM program covering all 14 elements. The first step is usually compiling Process Safety Information (PSI) and scheduling a Process Hazard Analysis (PHA).
See all 14 elements โCheck EPA's RMP Rule Too
Many facilities covered by PSM also fall under EPA's Risk Management Program (40 CFR Part 68). The thresholds and chemicals differ slightly โ check both standards if you handle highly hazardous chemicals.
RMP overview in Glossary โ